Life Sciences

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Enriching life with resilient supply chains

Faster scenario modelling
Maximize demand satisfaction

Synchronize dependent activities across blending, granulation, pressing, packaging and more. AI-powered algorithms ensure your plants produce the right product, for the right customers, at the right time, in the right quantity on the right line.

Maximise production throughout
Maximize production throughput

Extract every possible capsule of capacity from your bottleneck resources, while synchronizing ingredient shelf-life and expiry, clinical and commercial production and other complexities in line with regulatory requirements.

Curiosity
Prepare for the unexpected

Empower planners to anticipate and respond to what-if scenarios for product launches, tenders, clinical trials and supply chain disruptions.

Reduce waste
Reduce waste

Increase yield, decrease capacity and material loss through smarter production planning, saving time and resources and improving your margins.

Explore our core capabilities

Pharmaceuticals, nutraceuticals, cosmeceuticals or biotechnology, Replan can streamline your toughest, most complex production realities. Whether that’s strict multi-level production recipes or ingredient fermentation processes, batch or lot management, changeover matrices with costs and time, alternate production lines, product run-rates that vary by line, or co-products and by-products, no challenge is too big.

Replan game changers for Life Sciences

Detailed digital twin to optimize production plans

If you can’t represent your plants, recipes and routings, you can’t optimize them. Synchronize with your CDMOs and CMOs.

Connect seamlessly with major ERP systems and automatically capture the realities of your manufacturing lines. 

With support for aggregate group planning and alignment with operational or S&OP/ IBP plans, you can create real-world scenarios in just a few clicks to gain an unprecedented clarity over your supply chain management.

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Configurable rules and objectives to improve planning predictability

Plan for campaigns, batches or any variation, transition or complexity. Group production by similar characteristics of ingredients, subassemblies or finished product.

Easily manage business logic, constraints and goals from one place. No coding, no customization and no PhD necessary! Democractize planning across the organization, empowering your entire team to execute complex interdependent rules quickly and accurately.

Set and adjust priorities to compare the outcomes, finding the sequence that best fits your objectives.

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Fast scenarios for rapid production planning

Impact of what-if promotions and campaigns, tenders, product transitions or supply shortages are all easy with scenario planning. 

Connect demand forecasts and capacity availability to deliver a constrained plan in minutes. Seamlessly refresh plans with data from SAP or any ERP. Clone and modify inputs to determine short-term and long-term impact. 

Simulate at will and banish “I’ll get back to you” from your lexicon once and for all!

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Optimization algorithm library to improve efficiency

Automatically apply the right AI algorithm to your supply chain planning. Parametrize and configure to further finetune.

The choice is yours: whether your priority is optimizing changeover times to maximize output efficiency, or balancing changeover and inventory, you can freely accept, reject, or edit the optimizer’s recommendations.

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Intelligent automation to streamline production planning

Orchestrate your processes with guided flows and analytics. 

Seamlessly integrate AI automation and workflow capabilities to quickly understand and respond to the implications of events on your Life Science supply chain.

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Transform Your Mid-term Planning Ebook

Download this eBook to learn more about the key building blocks of effective mid-term planning and how technology can transform your planning process.

Midterm EBook Landing Page

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Discrete or Process Manufacturing: What’s the difference?

Discrete or Process Manufacturing: What’s the difference?

As global supply chain challenges rage on, it’s never been more important to get the basics right. With that, it’s time for both seasoned veterans and emerging supply chain professionals to ... Read more →

Replan streamlines planning of leading manufacturer

Replan streamlines planning of leading manufacturer

Top-three F&B manufacturer in Europe chose Replan to streamline and optimize its planning processes, increasing its production volume throughput by 12% and capacity availability by 10%. Read more →

Remedying bullwhip in supply chains

Remedying bullwhip in supply chains

Supply chain shortages aside, we’re now seeing classic signs of the bullwhip effect. But what are the reasons for such a mismatch in inventory vs demand and how technology can help ease the ... Read more →

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