Consumer Goods

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Keep consumers and retailers happy with flexible, dynamic production planning

Faster scenario modelling
Faster scenario modeling

Empower planners to anticipate and respond to disruption faster and more confidently by running multiple scenarios simultaneously.

Maximise production throughout
Maximize production throughput

Extract every possible unit of capacity from your bottleneck resources, while balancing demand satisfaction, cost, and inventory.

Create dynamic production wheels
Maximize OTIF at plant

Units or packs or cases, deliver the most to your retailers and distributors. AI-powered algorithms ensure your plants produce the right product, for the right customers, at the right time, in the right quantity on the right line.

Reduce waste
Reduce waste

Increase yield and decrease capacity and material loss through smarter production planning, saving time and resources and improving your margins.

“The technology innovation that Replan brings to production planning at Premier Foods is preparing us for the supply chain of tomorrow.”

– Ian Pitman. Head of Supply Chain Systems, Premier Foods

Explore our core capabilities

Replan can streamline your toughest, most complex production realities. Whether that’s complex changeover matrices with costs and time, alternate production lines, product run-rates that vary by line, multi-level production recipes, or including co-products and by-products, no challenge is too big.

Replan game changers for Consumer Goods

Detailed digital twin to optimize production plans

If you can’t represent your plants, you can’t optimize them. 

Connect seamlessly with major ERP systems and automatically capture the realities of your manufacturing lines. 

With support for aggregate group planning and alignment with operational or S&OP plans, you can create real-world scenarios in just a few clicks to gain an unprecedented clarity over your supply chain management.

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Configurable rules and objectives to improve planning predictability

Plan for fast or slow-movers, perishable or not, bulk or unit, or any variation, transition or complexity.

Easily manage business logic, constraints and goals from one place. No coding, no customisation and no PhD necessary! Democractize planning across the organization, empowering your entire team to execute complex interdependent rules quickly and accurately.

Set and adjust priorities to compare the outcomes, finding the sequence that best fits your objectives.

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Fast scenarios for rapid production planning

Impact of what-if promotions and campaigns, product transitions or supply shortages are all easy with scenario planning.

Connect demand forecasts and capacity availability to deliver a constrained plan in minutes. Seamlessly refresh plans with data from SAP or any ERP. Clone and modify inputs to determine short-term and long-term impact.

Simulate at will and banish “I’ll get back to you” from your lexicon once and for all!

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Optimization algorithm library to improve efficiency

Automatically apply the right AI algorithm to your supply chain planning. Parametrize and configure to further finetune.

The choice is yours: whether your priority is optimizing changeover times to maximize output efficiency, or balancing changeover and inventory, you can freely accept, reject, or edit the optimizer’s recommendations.

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Intelligent automation to streamline production planning

Orchestrate your S&OP processes with guided flows and analytics.

Seamlessly integrate AI automation and workflow capabilities to quickly understand and respond to the implications of events on your consumer goods supply chain.

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Learn how this top beverage manufacturer saves £5m / year

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