Food & Beverage

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Satiate market hunger and thirst with configurable rules and objectives

Increased supply chain resilience
Increase supply chain agility

Business as usual or disruption, respond faster with flexible and fast scenario planning to have solutions readily available.

 

Maximise production throughout
Maximize production throughput

Optimize utilization of bottleneck resources by generating dynamic production sequences that respect realities such as food allergens and line cleaning. All while balancing service, cost, and inventory.

Resolve constraints quicker
Resolve constraints quicker

Understand the impact of any changes on production planning KPIs with fast, virtually unlimited scenarios and easy-to-understand visualization.

Reduce waste
Reduce waste

Increase yield and decrease food waste with multi level plant or semi finished goods management whilst considering self-life.

“We are currently using Replan working alongside our existing planning technologies, where we are able to run detailed scenarios (plan to scheduling) to help inform the benefits linked to changes in our planning rules.”

– Neil Brinkman. Supply Chain Strategy and Insight Manager, Britvic

Explore our core capabilities

Replan can streamline your toughest, most complex Food and Beverage processing realities. Whether that’s complex changeover rules designed to keep allergens apart, alternate choppers, fryer speeds that vary by line, multi-level production recipes, co-products and complex packing, no challenge is too big.

Replan game changers for Food & Beverage

Detailed digital twin to optimize production plans

If you can’t represent your plants, equipment and recipes, you can’t optimize them.

Connect seamlessly with major ERP systems and automatically capture the realities of your manufacturing lines in days or weeks.

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Simplifying of rules and objectives to improve planning predictability

Shelf-stable or fresh, salty or sweet, infuse your planning with smart production rules seamlessly embedded in dynamic or fixed repeating sequences.

Easily manage business logic, constraints and goals from one place. No coding, no customisation and no PhD necessary! Democratize planning across the organization, empowering your entire team to execute complex interdependent rules fast and accurately.

Set and adjust priorities and compare the outcomes, finding the sequence that best fits your business objectives.

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Fast scenarios for rapid production planning

Take time-consuming, manual model dependency off the menu once and for all!

Simulate at will to connect demand forecast with capacity and actual stock levels to at super speed enabling instantaneous scenario planning, creating predicted stock and service levels.

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Optimization algorithm library to improve efficiency

Automatically apply the right AI algorithm to your F&B supply chain planning.The choice is yours: whether your priority is optimizing changeover times to maximize output efficiency, or balancing changeover and inventory, you can freely accept, reject, or edit the optimizer’s recommendations.

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Intelligent automation to streamline production planning

Orchestrate your S&OP/IBP processes with guided flows and analytics.

Seamlessly integrate AI automation and workflow capabilities to quickly understand and respond to the implications of events on your F&B supply chain.

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Learn how this top beverage manufacturer saves £5m / year

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Discrete or Process Manufacturing: What’s the difference?

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Replan streamlines planning of leading manufacturer

Replan streamlines planning of leading manufacturer

Top-three F&B manufacturer in Europe chose Replan to streamline and optimize its planning processes, increasing its production volume throughput by 12% and capacity availability by 10%. Read more →

Remedying bullwhip in supply chains

Remedying bullwhip in supply chains

Supply chain shortages aside, we’re now seeing classic signs of the bullwhip effect. But what are the reasons for such a mismatch in inventory vs demand and how technology can help ease the ... Read more →

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