Consumer goods

Keeping consumers and retailers happy amidst volatile demand, unpredictable supply and omnichannel commerce requires flexible, dynamic production planning.

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Fast goods, faster solutions

Consumer Goods companies must ensure high on-shelf availability of products across multiple categories and distribution channels. Channel penalties for non-compliance can be severe. For planners, the pressure is on to be agile and resilient in the face of complex, rapidly evolving disruptions.

Replan delivers the highest On-time, In-full (OTIF) performance you can achieve, with AI-powered algorithms that optimise complex changeovers across your product mix to generate dynamic, responsive production sequences.

Fast scenario planning means you’re always prepared to respond to changes quickly. Replan integrates seamlessly with your core systems, adding an essential layer of intelligence to streamline and transform the planning process.

Happy channels, delighted consumers

Create dynamic production wheels
Maximise OTIF at plant

Units or packs or cases, deliver the most to your retailers and distributors. AI-powered algorithms ensure your plants produce the right product, for the right customers, at the right time, in the right quantity on the right line.

Maximise production throughout
Maximise production throughput

Extract every possible unit of capacity from your bottleneck resources, while balancing demand satisfaction, cost, and inventory.

Faster scenario modelling
Faster scenario modelling

Empower planners to anticipate and respond to disruption faster and more confidently by running multiple scenarios simultaneously.

Reduce waste
Reduce waste

Increase yield and decrease capacity and material loss through smarter production planning, saving time and resources and improving your margins.

Explore our core capabilities

Replan can streamline your toughest, most complex production realities. Whether that’s complex changeover matrices with costs and time, alternate production lines, product run-rates that vary by line, multi-level production recipes, or including co-products and by-products, no challenge is too big.

Detailed digital twin to optimise production plans

If you can’t represent your plants, you can’t optimise them. 

Connect seamlessly with major ERP systems and automatically capture the realities of your manufacturing lines. 

With support for aggregate group planning and alignment with operational or S&OP plans, you can create real-world scenarios in just a few clicks to gain an unprecedented clarity over your supply chain management.

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Configurable rules and objectives to improve planning predictability

Plan for fast or slow-movers, perishable or not, buk or unit, or any variation, transition or complexity.

Easily manage business logic, constraints and goals from one place. No coding, no customisation and no PhD necessary! Democractise planning across the organisation, empowering your entire team to execute complex interdependent rules quickly and accurately.

Set and adjust priorities to compare the outcomes, finding the sequence that best fits your objectives.

 

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Fast scenarios for rapid production planning

Impact of what-if promotions and campaigns, product transitions or supply shortages are all easy with scenario planning.

Connect demand forecasts and capacity availability to deliver a constrained plan in minutes. Seamlessly refresh plans with data from SAP or any ERP. Clone and modify inputs to determine short-term and long-term impact.

Simulate at will and banish “I’ll get back to you” from your lexicon once and for all!

 

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Optimisation algorithm library to improve efficiency

Automatically apply the right AI algorithm to your supply chain planning. Parametrise and configure to further finetune.

The choice is yours: whether your priority is optimising changeover times to maximise output efficiency, or balancing changeover and inventory, you can freely accept, reject, or edit the optimiser’s recommendations.

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Intelligent automation to streamline production planning

Orchestrate your S&OP processes with guided flows and analytics.

Seamlessly integrate AI automation and workflow capabilities to quickly understand and respond to the implications of events on your consumer goods supply chain.

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Want to learn more?

Discover how Replan can help your organisation balance service, inventory and utilisation whilst maintaining plan stability.

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