Intelligent Production Planning

Dynamic production sequences at Product Group level for Tactical Planning

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Transform and scale production planning

Business risk continues to mushroom. Disruptive volatility like weather events and global health crises are increasing in frequency and intensity. Customers are more demanding. Trucks and drivers are harder to find. Rapid boom-bust cycles require extreme agility to avoid shortage or excess. The sprint to unlock more capacity, more flexibility, more revenue, more margin is at the speed of thought. Manual, Excel or ERP-based production planning processes cannot keep pace, and cost you time, money and resources.

Replan production planning solution helps you streamline complex planning, generate dynamic, responsive production sequences, automate and evaluate multiple scenarios, and optimise mid-term production plans. The result is a transformed supply chain with increased throughput, reduced cost and increased agility.

Plan Confidently

Your supply chain and your people face tremendous pressure to plan and respond quickly, intelligently and confidently. Replan production planning features empower you to take on the various planning situations that today’s world may throw at you.

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SKUs, Groups and Forecasts

Simplify the planning process, smooth forecasts, increase plan stability and postpone SKU-level decisions until closer in time by grouping SKUs. Utilise time-phased forecasts in daily, weekly or monthly time-buckets.

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Recipes, routings and Bills-of-materials

Capture accurate material flow with every recipe, routing and bill-of-material. Levels, steps, resources, material and even co-products can all be multiple. Specify alternate lines and resources, and priority cost factors that guide line selection.

Product production chain
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Resources, Capacity and Changeovers

Foundational to an accurate production plan, represent each resource in detail. Time-bucketed capacity calendars and planned downtime increase accuracy of capacity representation. Run-rates and batch-sizes that vary by line for each product and product groups increase accuracy of plans. A detailed changeover time and cost matrix ensures a dynamic production sequence with minimal approximations that is responsive to demand and other business goals.

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Allocations

Ensure that you’re reserving capacity to make the right products, in the right quantities for the right customers at the right time with easily configurable priorities and parameters.

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Stock boundaries

Inventory matters. Control stock levels between minimum and maximum limits to best meet business objectives.

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What-if scenarios

Simulate at will. Results in minutes. Clone and modify inputs to determine

Impact. Compare results and banish “I’ll get back to you” from your lexicon. 

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Optimisation and algorithms

Generate a dynamic production sequence that is responsive to demand and business objectives. Powered by AI. Don’t cast your production wheel in stone. You decide whether to accept, reject or edit the optimiser’s recommendations.

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Configuration, not customisation

Manage business logic, constraints and goals quickly and easily. Whether it’s maximising demand or minimising changeovers or maximising capacity utilisation or minimising inventory, you decide how important each objective is, and you decide which is a hard constraint and which can be violated. No coding, no customisation, no PhD necessary!

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Analytics and Intelligent automation

All your demand, capacity and inventory views and reports in easy-to-digest visualisation, all in one place. No more bouncing between systems and stitching information together. Automate the mundane and empower your planners and decision-makers with guided flows and analytics.

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Cloud / SaaS

Rest easy knowing that there’s no software to install and maintain. Everything is always available and accessible from anywhere, SLA up to 99.99%. You’re always on the latest version with access to the newest features.

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Integration

Connect seamlessly with major ERP systems to automatically capture

the realities of your manufacturing lines, and feed back your plans. Spreadsheet uploads/downloads are welcome too. 

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Security

Industry leading, scalable, private network, cloud-hosted solution. All customer data secured with SHA-256 with RSA encryption at rest and in transit. Single Sign On with leading SSO providers. Active monitoring of environments and security.

Product Capacity Utilisation

Our clients

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premier foods logo
greenergy logo

Want to learn more? 

Through a short conversation with one of our supply chain planning experts, you can discover how Replan can help your organisation balance service, inventory and utilisation whilst maintaining plan stability.