Replan production planning features

Is your manual planning process costing time, money and resources? Replan has you covered. Our production planning solution helps you streamline complex planning, automate and evaluate multiple scenarios, and optimise mid-term production plans.

Transform and scale production planning

From supply shortages to the volatility stemming from geopolitical unrest, numerous sources of disruption will test the agility and resilience of your supply chain. Manual, Excel or ERP-based production planning processes cannot keep pace. You need a solution that empowers you to anticipate and respond to disruption faster. Welcome to Replan.

Replan integrates seamlessly with your existing ERP to streamline and optimise your production plan. Our intelligent algorithms utilise AI to simplify even the most complex supply chains, empowering you to reduce cost, increase efficiency and transform supply chain management.

Key features of Replan

Fast and intuitive user interface

Faster scenario modelling

Rapid scenario modelling facilitates real-time strategic planning, enabling you to confidently perform complex production sequencing in minutes for a range of operational constraints.

Automate complex processes

Create dynamic production wheels

Increase production agility and business responsiveness with dynamic production wheels or manufacturing sequences.

Create dynamic production wheels

Automate complex processes

Harnesses pre-configured AI, and advanced analytics to rapidly connect ERP and supply chain systems. Automate mundane Excel-based processes and data exchange.

Faster scenario modelling

Intuitive user interface

Easily manage, change and visualise data and constraints all in one place through our fast, modern and intuitive user interface.

Explore our core capabilities

Replan can streamline your toughest, most complex production realities. Whether that’s complex changeover matrices with costs and time, alternate production lines, product run-rates that vary by line, multi-level production recipes, or including co-products and by-products, no challenge is too big.

Detailed digital twin to optimise production plans

If you can’t represent your plans, you can’t optimise them. 

Connect seamlessly with major ERP systems and automatically capture the realities of your manufacturing lines. 

With support for aggregate group planning and alignment with operational or S&OP plans, you can create real-world scenarios in just a few clicks to gain an unprecedented clarity over your supply chain management.

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Configurable rules and objectives to improve planning predictability

Strengthen the stability of your supply chain planning with smart production and planning rules embedded in dynamic or fixed repeating sequences. 

Easily manage business logic, constraints and goals from one place. No coding, no customisation and no PhD necessary! Democractise planning across the organisation, empowering your entire team to execute complex interdependent rules quickly and accurately.

Set and adjust priorities to compare the outcomes, finding the sequence that best fits your objectives.

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Fast scenarios for rapid production planning

Remove time-consuming, manual model dependencies by enabling scenario planning. 

Connect demand forecasts and capacity availability to deliver a constrained plan in minutes. Seamlessly refresh plans with data from SAP or any ERP. Clone and modify inputs to determine short-term and long-term impact. 

Simulate at will and banish “I’ll get back to you” from your lexicon once and for all!

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Optimisation algorithm library to improve efficiency

Optimise production sequencing and changeover efficiency without compromising on agility. Automatically apply the right AI algorithm. Gain full control over your demand forecasting and supply chain planning. 

Whether your priority is optimising changeover times to maximise output efficiency, or balancing changeover and inventory - you decide whether to accept, reject or edit the optimiser’s recommendations.

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Intelligent automation to streamline production planning 

Automate mundane excel-based processes with guided flows and analytics.

Seamlessly integrate AI automation and workflow capabilities to continually optimise group level plans. Quickly understand the implications of events on your supply chain.

Cloud-based, highly secure and scalable, Replan can be easily configured to go live within weeks.

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